Syringe Ampoule Filling Line Machinery PLC Control System with hot
wind sterlization
The choice of pump for the ampoule filling line depends on the
specific requirements of the application:
- Choose the ceramic pump for applications requiring high chemical
resistance and the ability to handle corrosive liquids.
- Choose the stainless steel pump for applications requiring
durability, strength, and the ability to handle high temperatures.
- Choose the peristaltic pump for applications requiring gentle
pumping action and the ability to handle shear-sensitive fluids.
The pharmaceutical ampoule filling line typically consists of
several key components, including:
- Ampoule washing machine: Cleans and sterilizes the glass ampoules
before filling to ensure product purity.
- Ampoule filling machine: Fills the cleaned ampoules with the
desired pharmaceutical product accurately and precisely.
- Ampoule sealing machine: Seals the filled ampoules to maintain
product integrity and prevent contamination.
- Inspection system: Checks the filled and sealed ampoules for
defects, such as cracks or leaks, to ensure product quality.
- Labeling and packaging equipment: Labels the filled ampoules with
necessary information and packages them for distribution.
The pharmaceutical ampoule filling line is crucial for
pharmaceutical companies to efficiently and accurately fill
ampoules with medications while maintaining high quality and safety
standards.
| technical parameters |
| |
| product model | LYQCL100+LYASMR
620/43+LYAGF8 |
| size range | 1-20ml national standard ampoules |
| Output(1-2ml) | 16000-22000pcs/h |
| Output(5-10ml) | 8000-12000pcs/h |
| Output(20ml) | 5000-7000pcs/h |
| Clarity | ＞99% |
| Breakage rate | ≤1%(whole line) |
| Filling Precision | ±0.5-2%(according to pharmacopoeia standard) |
| Water Consumption and Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h |
| Cleaning CA Consumption and Pressure | 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h |
| Sealed gas | Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas |
| Oxygen consumption | 0.2-0.3Mpa,1.2-1.5m³/h |
| Gas consumption | 0.1-0.3Mpa,1.5-2.5m³/h |
| Exhaust volume | 3500-4100m³/h |
| Net weight | 7800(kg) |
| Total power | around 72kw 380V 50HZ |
| Outline size | around 9940x2260x2445mm |
Performance Features
◆ Vertical Ultrasonic Bottle Washer: The ampoule filling line
machine adopts a combination of ultrasonic online cleaning and
separate alternating water and air jet cleaning, making it the most
popular and effective cleaning equipment internationally with
excellent visible foreign matter detection. It has a wide
adaptability and low bottle breakage rate. Throughout the entire
cleaning process, water and air are sprayed independently through
separate nozzles, with each nozzle fixed for a specific cleaning
medium to complete a rinsing or cleaning process, thus avoiding
cross-contamination and dead corners, in compliance with the
requirements of the new version of GMP.
◆ Tunnel-Type Hot Air Circulating Sterilizing Oven: The oven
utilizes laminar flow principles and high-speed hot air
sterilization process, allowing containers to achieve A-grade
standard laminar flow environment within the sealed tunnel for the
complete production process of preheating, drying sterilization,
and cooling until the bottles are discharged. It is currently the
most popular and effective drying and sterilization equipment
internationally, with uniform heat distribution, excellent heat
removal effect, and equipped with mesh belt ultrasonic online
cleaning, power failure protection, and automatic wind pressure
adjustment system.
◆ Vertical Ampoule Filling and sealing Machine: The machine adopts
a balcony-type design structure, and the screw turntable bottle
transfer can automatically complete bottle separation, pre-flushing
with nitrogen, filling, post-nitrogen filling, preheating, and
sealing by pulling. It operates smoothly with a high pass rate for
finished products.
◆ The entire ampoule filling line adopts advanced intelligent
electrical control technology and a simple and intuitive
human-machine interface, achieving electromechanical integration
design. It can realize both front and rear linkage control and
standalone operation, ensuring the normal operation of the entire
line. It can display the machine's operating status and fault
display, self-diagnosis of faults, fault analysis, and elimination
methods, enabling the entire production process to achieve
automated control.
Q&A:
Q:How does labeling and packaging equipment contribute to the filling
line?
A:Labeling and packaging equipment labels the filled ampoules with
necessary information and packages them for distribution and sale.
Q:What are the advantages of using an automated ampoule filling line?
A:Automated ampoule filling lines offer higher efficiency, accuracy,
and consistency in the filling process, leading to increased
productivity and improved product quality.
