Automatic Ampoules Filling Machine Pharmaceutical Ampoule Bottle
Compact Line with Ultrasonic washing
Features of Ampoules Filling Machine Line: A typical ampoules filling machine line is equipped with a range
of features and components that work together to ensure smooth and
reliable operation. Some of the key features of these machines
include:
Automatic feeding system: The Ampoules Filling Machine includes a system for automatically feeding empty ampoules into
the filling station, reducing the need for manual intervention and
improving overall efficiency.
Filling accuracy: Precision filling units are used to dispense the
correct volume of liquid medication into each ampoule, ensuring
consistency and accuracy in the filling process.
Sealing mechanisms: Ampoules are sealed using methods such as flame
sealing, mechanical sealing, or ultrasonic sealing to maintain the
sterility of the product and prevent contamination.
Labeling units: The ampoules filling machine is equipped with
labeling units that can apply product information, batch numbers,
and expiration dates to the filled ampoules for traceability and
compliance with regulatory requirements.
Quality control systems: In-line inspection systems are integrated
into the Ampoules Filling Machine to detect defects or irregularities in the filled ampoules,
ensuring that only high-quality products are packaged for
distribution.
User-friendly interface: Modern ampoules filling machine lines are
equipped with intuitive control panels and touchscreens that allow
operators to easily monitor and adjust the machine settings for
optimal performance.
Overall, the features of an ampoules filling machine line are
designed to streamline the production process, ensure product
quality, and meet the specific requirements of pharmaceutical
manufacturing.
Ampoules Filling Machine Spec:
| technical parameters |
| |
| product model | LYQCL180+LYASMR
620/43+LYAGF16 |
| size range | 1-20ml national standard ampoules |
| Output(1-2ml) | 35000-40000pcs/h |
| Output(5-10ml) | 35000-40000pcs/h |
| Output(20ml) | 35000-40000pcs/h |
| Clarity | ＞99% |
| Breakage rate | ≤1%(whole line) |
| Filling Precision | ±0.5-2%(according to pharmacopoeia standard) |
| Water Consumption and Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h |
| Cleaning CA Consumption and Pressure | 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h |
| Sealed gas | Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas |
| Oxygen consumption | 0.2-0.3Mpa,1.2-1.5m³/h |
| Gas consumption | 0.1-0.3Mpa,1.5-2.5m³/h |
| Exhaust volume | 3500-4100m³/h |
| Net weight | 7800(kg) |
| Total power | around 93kw 380V 50HZ |
| Outline size | around 10100x2260x2445mm |
Ampoules Filling Machine Features:
This vertical Ampoules Filling Machine features a balcony-style design structure, incorporating a screw
turntable bottle transfer mechanism that enables the automatic
completion of bottle separation, pre-flushing with nitrogen,
filling, post-nitrogen filling, preheating, and pulling and
sealing. This design ensures smooth operation and a high yield of
qualified finished products.
Furthermore, the entire Ampoules Filling Machine is equipped with advanced intelligent electrical control
technology and a user-friendly human-machine interface, realizing
electromechanical integration design. This enables both front and
rear linkage control as well as standalone operation, ensuring the
normal operation of the entire line. Additionally, the system can
display machine operating status and fault information, perform
self-diagnosis of faults, and provide fault analysis and
troubleshooting methods, thereby achieving automated control of the
entire production process.
The Ampoules Filling Machine's balcony-style design and automated bottle transfer mechanism
contribute to its efficient and reliable operation, resulting in a
high yield of qualified finished products. The integration of
advanced intelligent electrical control technology and a
user-friendly human-machine interface enhances the overall
operational efficiency and ensures seamless control of the entire
production line. The system's capability to display machine
operating status, conduct self-diagnosis of faults, and provide
troubleshooting methods further enhances its reliability and
contributes to the achievement of automated control throughout the
production process.
In summary, the Ampoules Filling Machine, along with the integrated production line's advanced control
technology and user-friendly interface, represents a significant
advancement in pharmaceutical production equipment, ensuring
efficient and automated operation while maintaining high product
quality and reliability.
