1/2/3/5/10ml Ampoules Filling Line high precision filling with
Ultrasonic Washing Machine
The main purpose of this Ampoules Filling Line is to facilitate the filling and sealing of small-volume injection
vials, ranging from 1 to 20ml. Comprising the LYOCL series vertical
ultrasonic bottle washer, the LYASMR series tunnel-type hot air
circulating sterilizing oven, and the LYAGF series vertical ampoule
filling and sealing machine, this Ampoules Filling Line boasts an elegant and compact design, making it suitable for
pharmaceutical production facilities with limited space. Ampoules Filling Line is capable of seamlessly carrying out a series of process steps,
including water rinsing, ultrasonic cleaning, flushing, air
flushing, drying sterilization, cooling, filling, and sealing for
ampoules, thus providing a comprehensive solution for aseptic
pharmaceutical production. The advanced design concept, rational
structure, and stable performance of this Ampoules Filling Line ensure compliance with the relevant requirements of the current
Good Manufacturing Practice (cGMP) for pharmaceutical production,
thereby providing technical assurance for sterile drug
manufacturing. This Ampoules Filling Line plays a crucial role in meeting the stringent quality standards of
pharmaceutical production and is indispensable in the
pharmaceutical manufacturing sector.
Ampoules Filling Line Spec:
| technical parameters |
| |
| product model | LYQCL100+LYASMR
620/43+LYAGF8 |
| size range | 1-20ml national standard ampoules |
| Output(1-2ml) | 16000-22000pcs/h |
| Output(5-10ml) | 8000-12000pcs/h |
| Output(20ml) | 5000-7000pcs/h |
| Clarity | ＞99% |
| Breakage rate | ≤1%(whole line) |
| Filling Precision | ±0.5-2%(according to pharmacopoeia standard) |
| Water Consumption and Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h |
| Cleaning CA Consumption and Pressure | 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h |
| Sealed gas | Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas |
| Oxygen consumption | 0.2-0.3Mpa,1.2-1.5m³/h |
| Gas consumption | 0.1-0.3Mpa,1.5-2.5m³/h |
| Exhaust volume | 3500-4100m³/h |
| Net weight | 7800(kg) |
| Total power | around 72kw 380V 50HZ |
| Outline size | around 9940x2260x2445mm |
Ampoules Filling Line Performance Features
◆ Vertical Ultrasonic Bottle Washer: The Ampoules Filling Line adopts a combination of ultrasonic online cleaning and separate
alternating water and air jet cleaning, making it the most popular
and effective cleaning equipment internationally with excellent
visible foreign matter detection. Ampoules Filling Line has a wide adaptability and low bottle breakage rate. Throughout
the entire cleaning process, water and air are sprayed
independently through separate nozzles, with each nozzle fixed for
a specific cleaning medium to complete a rinsing or cleaning
process, thus avoiding cross-contamination and dead corners, in
compliance with the requirements of the new version of GMP.
◆ Tunnel-Type Hot Air Circulating Sterilizing Oven: The oven
utilizes laminar flow principles and high-speed hot air
sterilization process, allowing containers to achieve A-grade
standard laminar flow environment within the sealed tunnel for the
complete production process of preheating, drying sterilization,
and cooling until the bottles are discharged. This Ampoules Filling Line is currently the most popular and effective drying and
sterilization equipment internationally, with uniform heat
distribution, excellent heat removal effect, and equipped with mesh
belt ultrasonic online cleaning, power failure protection, and
automatic wind pressure adjustment system.
◆ Vertical Ampoule Filling and Sealing Machine: The Ampoules Filling Line adopts a balcony-type design structure, and the screw turntable
bottle transfer can automatically complete bottle separation,
pre-flushing with nitrogen, filling, post-nitrogen filling,
preheating, and sealing by pulling. It operates smoothly with a
high pass rate for finished products.
Solution-Service:
Lingyao, We are where you are!
We are qualified to provide the following services:
- 7 days/24 hours Quick Service Response
- Site Installation, Commissioning, SAT and Training
- Accompanying production services
- Periodic Maintenance and Emergency
- Preventative Maintenance
- Remote Access
- Annual Maintenance Contract (AMC)
- Spare Parts Supply
- Modernization through Upgrade and Refurbishment
Our team:
- Service manager
- Mechanical technicians
- Electrical technicians
- Commissioning engineers
- Validation engineers
- Production supervisors
Accompanying production services. is acharacteristic service that Lingyao can provide to support our
clients:
- Move Forward commercial production smoothly and fast
- Minimize material and utilities lost
- Hand to hand training of operation and maintenance
