High Speed Ampoule Filling Line For Diagnostic Reagents With
Vertical Washing Machine And Sterilization Oven, Advanced HMI And
PLC
Revolutionize Your Pharma Production with the Next-Gen Ampoule
Filling Line
Unmatched Speed & Accuracy
Engineered for high-throughput manufacturing, our ampoule filling
line achieves 30,000+ ampoules per hour with ±0.5% dosing precision — ideal for critical injectables like vaccines and biologics. The adaptive servo-driven pump system dynamically adjusts viscosity variations (1-2000cP), eliminating
underfills/overfills even with heat-sensitive fluids.
Hermetic Sealing: Zero-Contamination Guarantee
Featuring laser seam welding technology, this line creates airtight seals that exceed ISO 15378 integrity standards. Perfect for
oxygen-sensitive formulations (e.g., mRNA vaccines or monoclonal
antibodies), it reduces oxidation risks by 99.7% compared to
traditional flame sealing.
Smart Compliance for Global Markets
● Real-time Aseptic Monitoring: Integrated particle counters and microbial air samplers ensure ISO 5 cleanroom equivalence during operation
● FDA/EMA Data Integrity: Audit-ready electronic batch records and 21 CFR Part 11-compliant
HMI
● Rapid Changeover: Tool-free adjustments handle 1-20ml ampoules in ≤15 minutes — a
60% time saving for multi-product facilities
Sustainability Edge
The energy-recovery sealing module cuts power consumption by 40%, while 316L stainless steel contact parts withstand CIP/SIP cycles up to 135°C — crucial for Middle Eastern
plants facing extreme heat.
Main Spec:
| technical parameters |
| |
| product model | LYQCL100+LYASMR
620/43+LYAGF8 |
| size range | 1-20ml national standard ampoules |
| Output(1-2ml) | 16,000-30,000pcs/h |
| Output(5-10ml) | 8000-12000pcs/h |
| Output(20ml) | 5000-7000pcs/h |
| Clarity | ＞99% |
| Breakage rate | ≤1%(whole line) |
| Filling Precision | ±0.5-2%(according to pharmacopoeia standard) |
| Water Consumption and Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h |
| Cleaning CA Consumption and Pressure | 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h |
| Sealed gas | Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas |
| Oxygen consumption | 0.2-0.3Mpa,1.2-1.5m³/h |
| Gas consumption | 0.1-0.3Mpa,1.5-2.5m³/h |
| Exhaust volume | 3500-4100m³/h |
| Net weight | 7800(kg) |
| Total power | around 72kw 380V 50HZ |
| Outline size | around 9940x2260x2445mm
|
Why Choose This Line?
✅ 3-Year Performance Warranty with 24/7 global technical support
✅ Modular design for future upgrades (e.g., robotic palletizing)
✅ Halal-compliant configurations available for MENA regions
